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In modern plastics manufacturing, traditional injection molding simulation can often be time-consuming, slowing down the evaluation of design alternatives. The introduction of Cadmould AI Solver marks a significant breakthrough. By combining 30 years of precise physical data from SIMCON with the power of machine learning, Cadmould AI Solver enables instant simulation predictions (within seconds) instead of hours.
1. Cadmould AI Solver – A New Era of AI-Driven Simulation
Cadmould AI Solver is a pioneering module within the Cadmould software ecosystem from SIMCON, leveraging Artificial Intelligence (AI) algorithms to predict injection molding simulation results.
Cadmould AI Solver is the world’s first neural physics engine for plastic injection molding. This technology revolutionizes Design for Manufacturing (DfM) by combining the accuracy of physics-based algorithms with the exceptional speed of neural networks, delivering simulation results in just seconds.
| Category | Traditional Simulation | Simulation with Cadmould AI Solver |
|---|---|---|
| Processing Capability | Requires hours to validate 10–20 design variants | Automatically evaluates 10,000–20,000 design variants in a single day |
| Speed | Manual, time-consuming process | Up to 1000× faster |
| Core Value | Focused on validation | Transforms into true optimization |
2. Experience Cadmould AI Solver
Step into the next generation of virtual engineering. The Research Preview runs directly in your browser—no installation required. With AI delivering results in just seconds, you can experience a real-time design workflow: modify parameters, observe physical effects, refine, and iterate instantly.
Try Cadmould AI Solver This interactive preview allows you to directly experience the AI model in action. Instead of waiting, you receive immediate feedback on filling behavior, pressure, and temperature within seconds. The system can simulate complex physical interactions, including multi-gate scenarios, with accuracy comparable to traditional solvers.
Note: This preview is currently focused on the filling phase.
3. Features of Cadmould AI Solver
This preview release represents the first deployment of the world’s first Transformer-based neural physics engine for injection molding—a foundational step toward covering the full scope of classical simulation.
Unmatched Performance
On a mid-range GPU, the preview typically runs up to 200× faster than traditional numerical simulation. With high-end GPUs, performance can reach 1000× or more.
True Geometric Generalization
The model does not simply memorize data—it learns the physics of flow. None of the geometries presented in this preview are part of the training dataset, demonstrating the solver’s ability to generalize to entirely new and unseen geometries with competitive accuracy.
Fully Differentiable Physics
Unlike conventional solvers, the model understands the “gradient of change.” It not only computes results but also captures the mathematical relationships between inputs and outputs—laying the groundwork for highly efficient automated optimization..
Multiphysics Capability
The simulation goes beyond simple filling behavior. The system simultaneously computes shear rates, temperature fields, and pressure distribution in a single run, delivering a comprehensive physical insight.
Adaptive Accuracy
The architecture is designed for continuous improvement. If deviations occur for specific geometries, they can be incorporated into the training dataset to refine the model—ensuring it becomes smarter and more accurate over time.
Real-Time Interaction
The solver’s speed enables a new “cause-and-effect” workflow. You can adjust key process parameters—such as melt temperature or injection rate—and instantly observe the physical outcomes, making process window exploration intuitive and efficient.
The Research Preview currently supports a predefined set of geometries (not included in the training dataset). To benchmark using your own parts, please join the Partner Program.
The current version is limited to the filling phase and does not yet support cooling or warpage simulation.
4. How Cadmould AI Solver Works
Unlike generative AI tools that create images based on visual patterns, our AI solver does not “guess” how the filling process looks. Instead, it predicts the actual physical forces acting on the polymer. Below is the scientific workflow behind its exceptional speed:
4.1 Training on Ground Truth Data
The model is trained on the physics of injection molding using over one million transient simulation trajectories generated by the validated Cadmould Flex solver.
This dataset spans thousands of material types and systematically varied process conditions.
Such a physics-based training foundation ensures that predictions strictly follow real fluid dynamics and thermodynamics—not pattern-based approximations.
4.2 Geometry Compression & Computation
When a design is input, the neural network acts as a highly sophisticated compression engine.
It transforms complex 3D geometries and process parameters into a compact, abstract representation.
Within this optimized state, the network computes flow behavior and thermal interactions almost instantly, using only a fraction of the computational cost required by traditional numerical solvers.
The model is fully differentiable, enabling future gradient-based optimization workflows.
4.3 Millisecond Decompression
The computed data is instantly decompressed back into full 3D simulation results.
Instead of solving the filling phase element-by-element over several minutes, the system predicts the entire physical outcome in under a second—delivering accurate distributions of pressure, temperature, and shear rate.
5. SDE Tech – Your Trusted Partner for Cadmould AI Solver in Vietnam
In Vietnam, SDE Tech is proud to be a leading provider and technical partner for Cadmould solutions from SIMCON. We understand that speed and accuracy are critical factors for manufacturers aiming to boost productivity and stay competitive.
With Cadmould AI Solver, SDE Tech is committed to supporting customers through:
- Advanced technical consulting to optimize injection molding processes
- Deployment and implementation of intelligent simulation systems
- Engineer training programs to master AI-driven technologies in the plastics industry
6. Frequently Asked Questions (FAQ)
Below are some commonly asked questions:
6.1 Does Cadmould AI Solver replace the traditional Cadmould 3D-F solver?
No. Cadmould AI Solver is designed to complement—not replace—the traditional solver. Think of it as having two specialized tools: use Cadmould AI Solver for rapid design iterations and exploring a vast solution space within seconds, and use the traditional 3D-F solver for final detailed validation and specialized processes not yet covered by the AI model. This combination delivers a workflow that is both extremely fast and rigorously validated.
6.2 Can I test the AI Solver on my own parts?
Yes—through the AI Solver Early Access Partner Program, SIMCON can benchmark the AI Solver using your actual geometries and share the results directly with you. You can visit the Partner Program page to learn more or join the waiting list for updates as access expands.
*Content adapted and compiled from: SIMCON.AI
Cadmould AI Solver is not just a new tool—it represents a new way of thinking in plastic injection molding. Leveraging AI enables manufacturers to respond faster to market demands, reduce waste, and ensure consistent product quality.
Are you ready to bring AI into your plastics manufacturing process? Contact the SDE TECH experts today to explore and experience the power of Cadmould AI Solver!
- Website: sde.vn
- Email: sales@sde.vn
- Hotline/Zalo: 085 256 2615 – 0909 107 719
